How to Build Stronger, More Durable, and Higher-Performing Inflatable Boats – using Thermoplastic Polyurethane (TPU)

The world of manufacturing inflatable boats requires a careful balance. Strong, durable designs offer the benefits of reliability and longevity, but these might come at the cost of performance and efficiency. In contrast, while less robust materials might promise improved efficiency, they could compromise the structural integrity of the boat. This article dives into a crucial aspect of inflatable boat manufacturing – the exploration of suitable materials.

Inflatable boat manufacturing is a continual quest for redefining boundaries, balancing both quality and performance. Advancements in material technology are key in this quest.

Benefits of Different Fabrics in Inflatable Boat Manufacturing

One unique advancement in material technology that makes waves in the field is using coated technical textiles, particularly thermoplastic polyurethane (TPU) coated fabric. TPU-coated fabric, for instance, is renowned for its exceptional capabilities. Unlike PVC and CSM, TPU offers superior hydrolysis resistance, meaning your inflatable boats can withstand extended exposure to saltwater without degradation.

In terms of UV resistance, there’s a significant difference between aliphatic and aromatic TPU coatings. Aromatic TPU coatings can degrade over time when exposed to the sun, while aliphatic TPU stands strong. It refuses to oxidize under UV radiation, making it one of the most stable coating compounds for outdoor applications.

In considering materials for inflatable boats, understanding and exploring the benefits of different fabrics can be of great advantage:

• Robust fabrics, such as TPU, can significantly increase durability without compromising performance.
• Improved hydrodynamics can be achieved, leading to more efficient, higher-performing boats.
• The variety in fabric properties and coatings offers customization options.
• Complying with industry standards is imperative for these materials’ safe and effective use.

By further understanding and utilizing the potential of advanced materials like TPU, inflatable boat manufacturers can continue to push the boundaries of what’s possible in the industry.

Why use TPU?

Unlike PVC and CSM, TPU offers superior hydrolysis resistance, meaning your inflatable boats will withstand extended exposure to saltwater without degradation. Additionally, TPU boasts improved UV resistance, ensuring colors stay vibrant and the fabric maintains its integrity for longer under sunlight.

TPU fabrics provide exceptional strength-to-performance ratios compared to traditional PVC fabrics of equivalent thickness. This translates to enhanced durability and increased structural integrity, improving operational reliability and maximizing profit margins.

For high-pressure inflatable tubes (RIBs), TPU’s enhanced air retention properties ensure tubes maintain pressure for longer durations, requiring less frequent inflation and maximizing operational uptime.

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To learn more about the advanced materials that can help shape the future of inflatable boats, Contact us and explore how our advanced materials can help you craft the best inflatable boats! We will be happy to share more from our experience.

By partnering with Erez Technical Textiles, boat manufacturers gain access to:

• Robust and durable TPU fabrics: Achieve significant structural improvements without sacrificing performance. Erez utilizes breakthrough polymer blending for its REZcoat™ family of textiles, creating uniquely strong thermoplastic polyurethane (TPU) coatings that are applied to a variety of high-quality polyester and nylon base fabrics. These technical textiles offer excellent resistance to extreme weather conditions, chemicals, abrasion, punctures, and boast high UV stability. Available in a wide range of fabric weights, REZcoat™ textiles find use across a diverse range of industries and end-product applications.
• Enhanced performance: Improved hydrodynamics for more durable, efficient boats.
• Customization options: Erez offers a variety of fabric properties and coatings to cater to specific needs.
• Industry standards: Erez’s TPU fabrics comply with the industry strikes standards and are certified to be used for various applications.

Erez is not just a material supplier; We are a knowledgeable partner in pursuing peak-performance inflatable boats. Our commitment to innovation and collaboration empowers boat manufacturers to redefine the boundaries of structural excellence.